Polywrapping is one of the fastest and most efficient direct mail options to enclose and post catalogues, brochures, books or magazines.

With our high-speed polywrapping lines we can polywrap almost any mailing and offer competitive pricing combined with fast project turnarounds.

Our Polywrapping Services Include

  • High speed Sitma & CMC polywrapping lines
  • Online inkjet addressing systems – on all our polywrap lines
  • Capacity to polywrap up to 8 items in one polywrap pack
  • Address/carrier sheet – inkjet & laser personalisation
  • Clear or printed polythene
  • Polybag fulfilment by hand – for unusual pack contents or low quantity runs


 The UK Holiday Group Limited
We have been using Cavalier with consistent excellent service and results. Their knowledge of print and mail fulfilment is superb and their customer service goes above and beyond. Would highly recommend and will continue to enjoy using them and the excellent all-round service they provide.
Sally Hubble Button – The UK Holiday Group


Benefits of Polywrapping

  • Polywrap is a tough and durable material so your mail piece and pack contents will be protected through the postal system
  • Multiple items with different formats can be polywrapped to save money on bespoke envelopes or other mailing costs
  • Your brochure or catalogue is highly visible, making an immediate impact on delivery. Some of the biggest brands consistently use this strategy, which is proven to increase direct mail ROI
  • Polywrap materials are lighter than envelopes so they can help keep your mail under the postal weight bands to save you money on postage costs

Addressing & Printing Services

Inkjet Addressing Services

Inkjet addressing is a low cost and effective solution for addressing carrier sheets in-line, which can then be polywrapped with other items.

We can also inkjet an address directly onto a brochure or catalogue which saves you costs on carrier sheets and polywrap film.

Our inkjet systems print variable text including addresses, bitmap graphics and a comprehensive range of barcodes and QR codes.

Cavalier Mailing Services is also mailmark accredited and our inkjet systems can print high quality 2D barcodes onto postcards to save you more money on postage costs.

Laser Printing Services

Laser printing has the advantage (over inkjetting) of producing a near quality finish to litho printing

We can laser personalise pre-printed letters or something more complex with multiple merge fields

Items that are laser printed can then be polywrapped with single or multiple items.

Polybagging Services

We offer hand-fulfilment services for smaller quantity projects or jobs that cannot be run mechanically on our polywrap machines. Our polybagging services include –

  • Packs that may contain unusual/non-printed items – i.e. USB sticks, pens, other promotional material
  • Low volume projects
  • Variable quantity mailings – where packs may contain different quantities of an item

Polythene Options

We stock and can source a large range of clear and printed polythene

  • Clear polywrap – we hold a selection of clear polywrap sizes in stock from DL to A4 and other bespoke formats
  • Opaque polywrap – an excellent option if you want to hide the contents, this polywrap is used for mailing sensitive materials
  • White-band mailing film – always in stock and with the added advantage that we can inkjet directly onto the film, no carrier sheet is required which saves you money on print and fulfilment costs
  • Printed polybags – ideal for bespoke packs or products that cannot be processed on our polywrapping machines
  • Printed polywrap – we can supply printed polywrap in full colour, dedicated to promoting your publication or mailshot. First impressions count and the quality of the printed images and text on this polywrapping option will promote your brand with maximum visual impact. We are fortunate to be located next-door to the leading UK supplier of printed mailing films, Polyprint, so we can offer fast turnaround and competitive pricing on all printed polywrap options


Cavalier Mailing offers various services to meet your polywrapping needs. For smaller quantities, we recommend polybagging over polywrapping (same material but enclosed by hand with self-seal bags).

We are proud to have a high speed polywrapping capability that makes us superior to our competitors. For more information or a reasonable quote, please use this contact form or call us on 01603 720303.